Introduction of 30,000 Tons/year Compound Fertilizer Production Line

This compound fertilizer manufacturing plant applies to make raw materials into granular compound fertilizers. It is with annual compound fertilizer production of 30,000 tons, but it is not the only one choice, our engineers can assembly different compound fertilizer production lines in accordance with your requirements. This line adopts roll extrusion granulation technology, with low investment, high economic benefit. The whole sets of fertilizer equipment are compact, advanced by using scientific design. Additionally, we employ high quality, anti-corrosive material to guarantee their service life and practicability of the fertilizer compound fertilizer manufacturing plantmachines. This 30,000 tons compound fertilizer production line suits for fertilizer manufacturer who is green hand and just starts their business. Due to low consumption, environmental protection, and great working performance, the configuration of the entire line is extremely popular in large areas.

Application of 30,000 Tons Compound Fertilizer Manufacturing Plant
As roll extrusion granulator is widely used in many industries, such as compound fertilizer factories,chemical enterprises, feed mills, metallurgical industries, it’s a strong performer in compound fertilizer production line when being used to manufacture compound fertilizer of different concentration, including organic fertilizer, inorganic fertilizer, bio-fertilizer, and magnetic fertilizer. Especially, its application in making compound fertilizer with tombarthite, ammonium bicarbonate, ammonium sulfate is filling a domestic gap in this field.

Working Procedures of 30,000 Tons Compound Fertilizer Production Line
1.Raw materials will be put into the batching machine for rationing according to the formula. Then the materials will be conveyed to the pan mixer.
compound fertilizer screening machine2. There are two sets of pan mixers in the fertilizer production line. The cycloidal reducer drives the main shaft, and conduct the power to the agitating arms. So the material will be fully mixed by the movements of the agitating arms and small blades.
3.By the belt conveyor, the well mixed materials will meet the roll extrusion granulator. The materials will be put into for extrusion under the feeder through the hopper. Then the material will be extruded into granular compound fertilizers. The crushing rollers and screen will make the particles into required granule.
4. Then the granule will be sent to the rotary drum screen, where the fertilizer granules will be grouped into qualified and unqualified. The unqualified ones will be brought back to the pan feeder for recycling, and the qualified ones will be sent to the finished products warehouse.
5.At last, the automatic packing machine will weigh and pack the finished products.

Merits of 30,000 Tons Compound Fertilizer Manufacturing Plant
1.Drying expenses are eliminated to a large extent.
2.No demixing due to different densities of raw materials, as may occur when processing slurry.
3.The first batch after commissioning already supplies correctly sized granules.
4.The process can be started and stopped as required.
5.Simple change of batch or formula.
6.The grain size range can easily be altered.

Technical Data of 30,000 Tons Compound Fertilizer Manufacturing Plant

Item
Model
Overall Dimensions
L x W x H(mm)
Prod Capacity (t/h)
Power (kw)
Quantity (set)
Five Bin Batching Machine
1
Pan Mixer
AZS-YPJB-2000
2100x2100x1600
3-6
11
2
Pan Feeder
AZS-YPWL-2000
2100x2100x1300
2.5-5
5.5
1
Roller Extrusion granulator
AZS-JYZL-1.5
1450x840x1500
1-1.5
22
4
Rotary Drum Screening Machine
AZS-GTSF-1.2X4
5000x1600x3000
2-5
5.5
1
Finished Products Warehouse
AZS-CPC-2.0
2150x2150x4100
8-15
1
Automatic Packager
AZS-DGS-50F
3-8bags/minute
1.5
1
7

NOTICE: This production line is for your reference only. Engineers and sales persons will specially design for you in accordance with your raw materials, self construction of factory building and capital budget.